Medium & Low Voltage Switchgear: MV Air / Gas Insulated & LV Power Distribution Assemblies

 

Custom-engineered MV and LV switchgear built to IEC 62271-200, IEC 61439-1/2, and IEEE standards. Configured for secondary power distribution, main substations, and industrial power control, our switchgear assemblies integrate vacuum circuit breakers (VCB), air circuit breakers (ACB), and digital protection relays into compartmentalized metal-enclosed structures up to 40.5kV.

 
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Product Series

Medium Voltage Air-Insulated Switchgear (AIS)

Indoor metal-clad switchgear rated from 12kV to 40.5kV. Designed with LSC2B-PM loss of service continuity, drawout vacuum circuit breakers, and internal arc classification (IAC AFLR) for electrical substations and industrial facilities.

Gas-Insulated Switchgear (GIS)

SF6-insulated or eco-gas insulated compact switchgear for space-constrained installations, coastal regions, and high-altitude substations. Features hermetically sealed stainless steel gas tanks rated IP67 for internal primary live parts.

Low Voltage Switchboard Assemblies

Modular power control centers (PCC) and motor control centers (MCC) up to 690V / 6300A. Built on Form 3b / Form 4b partitioning rules to isolate busbars, functional units, and external terminal connections.

Ring Main Units (RMU) & Compact Substations

Secondary distribution switchgear up to 24kV / 36kV for urban grid distribution, wind farms, and photovoltaic generation plants. Available in expandable or non-expandable modular configurations.

 

Technical Specifications & System Configuration

 

Parameter

Medium Voltage Switchgear (AIS / GIS)

Low Voltage Switchgear (PCC / MCC)

Rated Operational Voltage

12kV / 24kV / 36kV / 40.5kV

AC 380V / 400V / 440V / 690V (50/60 Hz)

Rated Insulation Voltage

Up to 40.5kV

1000V AC

Main Busbar Rated Current

630A to 4000A

800A to 6300A

Short-Time Withstand Current (Icw)

25kA / 31.5kA / 40kA (3 seconds)

50kA / 65kA / 85kA / 100kA (1 second)

Internal Arc Classification

IAC AFLR 25kA/1s, 31.5kA/1s, 40kA/1s

Arc-resistant construction per IEC 61641

Ingress Protection (IP)

IP3X, IP4X (Enclosure); IP67 (GIS Gas Tank)

IP30, IP40, IP42, IP54

Partitioning / Construction

Metal-clad, LSC2B-PM, Partition Class PM

Form 2b, Form 3b, Form 4a, Form 4b

Power Frequency Withstand Voltage

42kV / 75kV / 95kV (1 minute)

2200V / 3500V (1 minute)

Lightning Impulse Voltage (BIL)

75kV / 125kV / 170kV / 190kV

Not Applicable

Applicable Standards

IEC 62271-200, IEC 62271-100, IEEE C37.20.2

IEC 61439-1/2, IEC 60947-2, EN 61439

 

 
 
Target Applications
LV Draw-Out Switchgear

Power Utilities & Transformer Substations:

Primary utility substations requiring high-break capacity vacuum circuit breakers, automated remote terminal units (RTU), and SCADA integration.

Tank-Type Fixed AC Metal-Enclosed Switchgear

Heavy Industrial & Mining Facilities:

Steel mills, chemical processing plants, and mining sites operating under continuous heavy electrical loads, requiring high fault withstand ratings and Form 4 segregation.

Integrated Distribution Box

Commercial Infrastructure & Data Centers:

Critical infrastructure demanding uninterrupted dual-feed automatic transfer switching (ATS), low internal heat dissipation, and digital power metering.

Fixed Metal-Enclosed Switchgear

Renewable Energy Installations:

Solar PV utility farms and onshore/offshore wind turbine substations using compact 33kV/36kV ring main units and step-up transformer switchgear.

 

 
Customization & OEM Engineering Capabilities

We manufacture switchgear assemblies directly from customer-supplied Single Line Diagrams (SLD), schematics, and project tender specifications.

Structural Modularization:

CNC-punched 2.0mm to 2.5mm Al-Zinc coated steel frames (Aluzinc) with CNC bending for dimensional repeatability and earth bonding continuity without welding.

Primary Component Flexibility:

Integration of vacuum circuit breakers (VCB) and air circuit breakers (ACB) from specified brands (ABB VD4, Schneider EVOLIS/Evolpac, Siemens SION, Eaton, or domestic Class-certified units).

Secondary Wiring & Automation:

Panel wiring using halogen-free multi-strand copper conductors, marked with heat-shrink ferrule sleeves, routed into dedicated wire troughs, and integrated with microcomputer protection relays (SEPKAM, SEL, ABB REF series).

Busbar System Processing:

High-purity T2 electrolytic copper busbars (over 99.9 percent purity), tin-plated or silver-plated at contact points, and color-coded with heat-shrinkable insulation tubing.

 

Testing & Quality Control

Every switchgear unit undergoes routine testing in accordance with IEC standards prior to dispatch.

 

Dimensional & Mechanical Interlock Inspection:

Verification of drawout breaker racking mechanisms, door safety interlocks, grounding switch padlocks, and mechanical position indicators.

 

Power Frequency Voltage & Dielectric Testing:

High-voltage testing up to 95kV for MV assemblies and 3.5kV for LV assemblies to verify air clearances and creepage distances.

Secondary Circuit Insulation & Functional Test:

Point-to-point wiring continuity verification, secondary insulation resistance check (1000V Megger test), and simulated relay tripping/alarm operation.

Milliohm Busbar Resistance Measurement:

Micro-ohmmeter contact resistance measurement across all primary busbar joints and circuit breaker contact jaws to prevent local thermal buildup.

Optional Type Testing & FAT Witnessing:

Support for KEMA/CNAS type test report verification and customer-witnessed Factory Acceptance Testing (FAT) with primary current injection and load simulation.

 

 

Packaging, Documentation & Delivery

Export Packaging: Heavy-duty moisture barrier foil, interior desiccants, shock-absorption timber base, and solid fumigated plywood crates designed for overhead crane lifting and container transport.

 

Technical Documentation Package:
Final As-Built Schematic Drawings (Single Line Diagram, Control Schematics, Terminal Layouts).

 

Factory Test Reports (Routine Test Certificates, Dielectric Test Reports, Busbar Resistance Logs).

 

Component Manuals & Type Test Certificates (VCB, ACB, Protection Relays, Current/Voltage Transformers).

 

Installation, Operation & Maintenance (IOM) Manuals plus Complete Bill of Materials (BOM) with part numbers.

 

Lead Time: 6 to 10 weeks, depending on component availability, custom panel schematics, and third-party inspection schedules.

Gas-Insulated Ring Main Unit

 

FAQ

 

Q: Can you integrate specific circuit breaker brands requested in our project tender maker list?

A: Yes. We routinely build switchgear frames configured to accept circuit breakers from ABB, Schneider Electric, Siemens, Eaton, or customer-specified OEM manufacturers, matching exact mounting dimensions and racking mechanisms.

Q: Do your switchgear designs hold third-party type test certificates?

A: Yes. Our core MV and LV switchgear designs have passed type tests conducted by accredited independent laboratories (including CNAS / KEMA aligned testing facilities) covering temperature rise, short-time withstand current, mechanical endurance, and internal arc fault safety.

Q: How do you prevent internal corrosion in outdoor or high-humidity installations?

A: For AIS outdoor enclosures, we utilize 2.0mm Aluzinc steel plates combined with outdoor-grade thermosetting epoxy-polyester powder coating (min. 80 um thickness) and internal anti-condensation space heaters with thermostat controls. For harsh environments, we supply GIS units with IP67 stainless steel gas compartments.

Q: Can switchgear panels be split into separate shipping sections for retrofit projects?

A: Yes. Switchgear lineups are designed with transport splits. Panels are shipped as individual vertical cubicles or multi-panel shipping blocks, equipped with pre-drilled busbar splice plates and plug-in secondary control terminal blocks for quick site assembly.

Q: What internal arc protection rating (IAC) do your MV panels provide?

A: Our MV switchgear complies with IEC 62271-200 IAC AFLR ratings up to 40kA for 1 second. This ensures protection for operators at the front, lateral, and rear sides of the panel during an internal arc event by directing overpressure gases through top-mounted pressure relief flaps.

Q: What information is required to obtain an engineering proposal and quote?

A: Please provide your Single Line Diagram (SLD), system voltage and frequency, busbar current requirement, short-circuit withstand rating (kA), breaker brand preferences, enclosure IP rating, and any required utility/project specifications.

 

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Request a Quote

Send us your project requirements, single-line diagrams, or EPLAN files. Our panel engineering team will review your specifications and provide an itemized quote within 24-48 hours.

Email: mark.yzpower@gmail.com

Phone / WhatsApp: +86-13012842666

Factory Address: Group 8, Chengdong Village, Fucheng Sub-district Office, Funing County, Jiangsu, China

We're well-known as one of the leading switchgear manufacturers and suppliers in China. We warmly welcome you to wholesale high quality switchgear at competitive price from our factory. If you have any enquiry about cooperation, please feel free to email us.

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Jiangsu Yuanzhuo Electric Power Equipment Co., Ltd. is a medium-sized enterprise specializing in the R&D, production, sales, and service of high and low voltage switchgear cabinets.

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