Medium & Low Voltage Switchgear: MV Air / Gas Insulated & LV Power Distribution Assemblies
Custom-engineered MV and LV switchgear built to IEC 62271-200, IEC 61439-1/2, and IEEE standards. Configured for secondary power distribution, main substations, and industrial power control, our switchgear assemblies integrate vacuum circuit breakers (VCB), air circuit breakers (ACB), and digital protection relays into compartmentalized metal-enclosed structures up to 40.5kV.
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Product Series
Medium Voltage Air-Insulated Switchgear (AIS)
Indoor metal-clad switchgear rated from 12kV to 40.5kV. Designed with LSC2B-PM loss of service continuity, drawout vacuum circuit breakers, and internal arc classification (IAC AFLR) for electrical substations and industrial facilities.
Gas-Insulated Switchgear (GIS)
SF6-insulated or eco-gas insulated compact switchgear for space-constrained installations, coastal regions, and high-altitude substations. Features hermetically sealed stainless steel gas tanks rated IP67 for internal primary live parts.
Low Voltage Switchboard Assemblies
Modular power control centers (PCC) and motor control centers (MCC) up to 690V / 6300A. Built on Form 3b / Form 4b partitioning rules to isolate busbars, functional units, and external terminal connections.
Ring Main Units (RMU) & Compact Substations
Secondary distribution switchgear up to 24kV / 36kV for urban grid distribution, wind farms, and photovoltaic generation plants. Available in expandable or non-expandable modular configurations.
Technical Specifications & System Configuration
|
Parameter |
Medium Voltage Switchgear (AIS / GIS) |
Low Voltage Switchgear (PCC / MCC) |
|
Rated Operational Voltage |
12kV / 24kV / 36kV / 40.5kV |
AC 380V / 400V / 440V / 690V (50/60 Hz) |
|
Rated Insulation Voltage |
Up to 40.5kV |
1000V AC |
|
Main Busbar Rated Current |
630A to 4000A |
800A to 6300A |
|
Short-Time Withstand Current (Icw) |
25kA / 31.5kA / 40kA (3 seconds) |
50kA / 65kA / 85kA / 100kA (1 second) |
|
Internal Arc Classification |
IAC AFLR 25kA/1s, 31.5kA/1s, 40kA/1s |
Arc-resistant construction per IEC 61641 |
|
Ingress Protection (IP) |
IP3X, IP4X (Enclosure); IP67 (GIS Gas Tank) |
IP30, IP40, IP42, IP54 |
|
Partitioning / Construction |
Metal-clad, LSC2B-PM, Partition Class PM |
Form 2b, Form 3b, Form 4a, Form 4b |
|
Power Frequency Withstand Voltage |
42kV / 75kV / 95kV (1 minute) |
2200V / 3500V (1 minute) |
|
Lightning Impulse Voltage (BIL) |
75kV / 125kV / 170kV / 190kV |
Not Applicable |
|
Applicable Standards |
IEC 62271-200, IEC 62271-100, IEEE C37.20.2 |
IEC 61439-1/2, IEC 60947-2, EN 61439 |
Target Applications

Power Utilities & Transformer Substations:
Primary utility substations requiring high-break capacity vacuum circuit breakers, automated remote terminal units (RTU), and SCADA integration.

Heavy Industrial & Mining Facilities:
Steel mills, chemical processing plants, and mining sites operating under continuous heavy electrical loads, requiring high fault withstand ratings and Form 4 segregation.

Commercial Infrastructure & Data Centers:
Critical infrastructure demanding uninterrupted dual-feed automatic transfer switching (ATS), low internal heat dissipation, and digital power metering.

Renewable Energy Installations:
Solar PV utility farms and onshore/offshore wind turbine substations using compact 33kV/36kV ring main units and step-up transformer switchgear.
Customization & OEM Engineering Capabilities
We manufacture switchgear assemblies directly from customer-supplied Single Line Diagrams (SLD), schematics, and project tender specifications.
Structural Modularization:
CNC-punched 2.0mm to 2.5mm Al-Zinc coated steel frames (Aluzinc) with CNC bending for dimensional repeatability and earth bonding continuity without welding.
Primary Component Flexibility:
Integration of vacuum circuit breakers (VCB) and air circuit breakers (ACB) from specified brands (ABB VD4, Schneider EVOLIS/Evolpac, Siemens SION, Eaton, or domestic Class-certified units).
Secondary Wiring & Automation:
Panel wiring using halogen-free multi-strand copper conductors, marked with heat-shrink ferrule sleeves, routed into dedicated wire troughs, and integrated with microcomputer protection relays (SEPKAM, SEL, ABB REF series).
Busbar System Processing:
High-purity T2 electrolytic copper busbars (over 99.9 percent purity), tin-plated or silver-plated at contact points, and color-coded with heat-shrinkable insulation tubing.
Every switchgear unit undergoes routine testing in accordance with IEC standards prior to dispatch.
Dimensional & Mechanical Interlock Inspection:
Verification of drawout breaker racking mechanisms, door safety interlocks, grounding switch padlocks, and mechanical position indicators.
Power Frequency Voltage & Dielectric Testing:
High-voltage testing up to 95kV for MV assemblies and 3.5kV for LV assemblies to verify air clearances and creepage distances.
Secondary Circuit Insulation & Functional Test:
Point-to-point wiring continuity verification, secondary insulation resistance check (1000V Megger test), and simulated relay tripping/alarm operation.
Milliohm Busbar Resistance Measurement:
Micro-ohmmeter contact resistance measurement across all primary busbar joints and circuit breaker contact jaws to prevent local thermal buildup.
Optional Type Testing & FAT Witnessing:
Support for KEMA/CNAS type test report verification and customer-witnessed Factory Acceptance Testing (FAT) with primary current injection and load simulation.
Export Packaging: Heavy-duty moisture barrier foil, interior desiccants, shock-absorption timber base, and solid fumigated plywood crates designed for overhead crane lifting and container transport.
Technical Documentation Package:
Final As-Built Schematic Drawings (Single Line Diagram, Control Schematics, Terminal Layouts).
Factory Test Reports (Routine Test Certificates, Dielectric Test Reports, Busbar Resistance Logs).
Component Manuals & Type Test Certificates (VCB, ACB, Protection Relays, Current/Voltage Transformers).
Installation, Operation & Maintenance (IOM) Manuals plus Complete Bill of Materials (BOM) with part numbers.
Lead Time: 6 to 10 weeks, depending on component availability, custom panel schematics, and third-party inspection schedules.

FAQ

Request a Quote
Send us your project requirements, single-line diagrams, or EPLAN files. Our panel engineering team will review your specifications and provide an itemized quote within 24-48 hours.
Email: mark.yzpower@gmail.com
Phone / WhatsApp: +86-13012842666
Factory Address: Group 8, Chengdong Village, Fucheng Sub-district Office, Funing County, Jiangsu, China
We're well-known as one of the leading switchgear manufacturers and suppliers in China. We warmly welcome you to wholesale high quality switchgear at competitive price from our factory. If you have any enquiry about cooperation, please feel free to email us.
